High-Pressure Plant Equipment
Fully Integrated High-Pressure
Cylinder Filling Systems
HIGH-PRESSURE PLANT EQUIPMENT
ADVANCED CYLINDER FILLING SOLUTIONS
CTR delivers fully integrated, concept-to-completion turnkey solutions for all types of industrial and medical gas cylinder filling applications. Whether you're looking for manual high-pressure mix panels or fully automated, PLC-controlled filling systems, CTR has the expertise and technology to meet your needs.
Our fully automated systems allow users to select desired gas mixture recipes directly from a touchscreen interface, filling cylinders via pressure/temperature control to eliminate the issues that arise when using scales—such as vibration and wind impacting readings. Integrated standard and custom high-pressure cylinder manifolds provide precise control over gas flow, enabling flexible configurations tailored to specific plant requirements.
CTR's integrated solutions deliver reliable, repeatable performance across a wide variety of industrial and medical gas applications. Whether you’re operating a standard plant or require a custom system, CTR’s configurable solutions are built to meet exact performance specifications while streamlining installation and minimizing footprint.
EXPLORE SOLUTIONS
Contact us today to speak with one of our fill plant equipment specialists at (803) 324-8101 or click to contact us below:
Manual & Automated
Wide Range of High-Pressure Cylinder
Filling Solutions
Real-Time Monitoring
Continuous pressure & temperature monitoring for safety
Standard & Custom
High-pressure manifolds tailored to specific plant requirements
EXAMPLE PANELS & EQUIPMENT
ACE 5-GAS PANEL
The ACE 5-Gas Panel delivers automated high-accuracy PLC-controlled vent, vacuum, and fill sequencing for up to five gases—supporting industrial and medical applications with:
- Consistent, repeatable fills
- Over- and under-fill prevention
- Scalable multi-gas productivity
ACE DUPLEX SINGLE GAS PANEL
Designed for continuous single-gas operations, the ACE Duplex Single Gas Panel provides automated changeover and PLC-controlled filling to maintain throughput, improve accuracy and efficiency through:
- Redundant fill capability
- Precise pressure control
- Reduced downtime during cylinder filling
ACE CO2/N2O DUPLEX MIX PANEL
Purpose-built for blended gas cylinder filling, the ACE CO₂ / N₂O Duplex Mix Panel combines automated PLC control with duplex operation to deliver reliable mixture accuracy and uninterrupted production via:
- Automated vent, vacuum, and fill cycles
- Consistent blend ratios
- High-reliability duplex performance
MANUAL MULTI-GAS DUPLEX CONTROL PANEL
Engineered specifically for high-throughput cylinder filling, our CO2 waterbath vaporizers boast high stored thermal energy and advanced thermal control for:
- Faster fills
- Superior temperature stability
- Industrial-grade durabilty
CO2 WATERBATH VAPORIZER
Engineered specifically for high-throughput cylinder filling, our CO2 waterbath vaporizers boast high stored thermal energy and advanced thermal control for:
- Faster fills
- Superior temperature stability
- Industrial-grade durabilty
LINEAR OPUS
The Linear Opus manifold simplifies medical gas cylinder filling by aligning cylinders directly to the manifold—eliminating pigtails—and enhancing safety and efficiency through:
- Individual cylinder base cups
- Linear multi-cylinder layout
- Minimized handling risk
ORBUS LIFT
The Orbus Lift manifold enhances industrial and medical gas cylinder filling with adjustable height and rotation features for ergonomic, safe, and efficient operation through:
- Pneumatic height adjustment & 360° rotation
- 180° stops to prevent winding
- Flexible fill options on/off pallets
LIFT-4-FILL
The Lift‑4‑Fill system provides fully automated liquid cylinder filling with PLC control for safe, accurate, and efficient operation, enabling faster production and legal-for-trade compliance through:
- Fail-safe automated fill sequencing
- Multi-cylinder simultaneous operation
- Precise legal-for-trade volume control
CYLINDER FILLING EXPERTISE
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In-House Teams
CTR’s in-house engineering, fabrication, and automation teams work in lockstep to reduce coordination complexity and speed up deployment—ensuring systems arrive tested, compliant, and ready to perform.
This integrated approach enables CTR to deliver fully customized manual-to-automated filling solutions with consistent quality, streamlined installation—and long-term serviceability.
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ACE 5-Gas Panel - Intuitive Mixing
At the core of our automated offerings is the ACE Unit—CTR’s advanced, self-contained gas mixture filling system. Capable of blending up to five gases, this turnkey solution simplifies commissioning and operation.
With an intuitive touchscreen interface, operators can select fill recipes, initiate cycles, and monitor progress with minimal input. Integrated manual override valves provide added flexibility and safety during unexpected conditions.
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Lift-4-Fill - Automated Cylinder Fills
Our LIFT-4-FILL system is just one example of CTR’s innovative cylinder filling solutions, engineered to address specific operational, safety, and ergonomics challenges across a wide range of cylinder filling environments.
A legal-for-trade approved liquid cylinder filling solution, Lift-4-Fill lifts cylinders into position, fills them to a programmed weight using digital scales, and lowers them back into place. This automated system minimizes operator handling, improves throughput, and delivers consistent, precise fills in a compact, space-saving design.
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Features & Benefits
• Manual and automated high-pressure cylinder filling solutions
• Fully automated ACE Unit: fills up to five gases with intuitive touchscreen operation
• LIFT 4 FILL system: legal-for-trade approved liquid cylinder filler with automated lift, fill-to-weight accuracy, and minimal operator handling
• Continuous pressure/temperature monitoring for safety and precision
• Standard and custom high-pressure manifolds tailored to specific plant requirements
• Simple, plug-and-play installation with integrated emergency override capability
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A TransTech Group Company
As part of TransTech Group, CTR leverages nationwide manufacturing capacity and deep gas systems expertise—supported by integrated field services and lifecycle capabilities—to ensure long-term value, whether as standalone systems or part of a fully integrated gas infrastructure.





