High-Pressure Fill Plant Equipment -  Cylinder Filling Systems_10

High-Pressure Plant Equipment

Fully Integrated High-Pressure
Cylinder Filling Systems

HIGH-PRESSURE PLANT EQUIPMENT

ADVANCED CYLINDER FILLING SOLUTIONS


CTR delivers fully integrated, concept-to-completion turnkey solutions for all types of industrial and medical gas cylinder filling applications.  Whether you're looking for manual high-pressure mix panels or fully automated, PLC-controlled filling systems, CTR has the expertise and technology to meet your needs.

Our fully automated systems allow users to select desired gas mixture recipes directly from a touchscreen interface, filling cylinders via pressure/temperature control to eliminate the issues that arise when using scales—such as vibration and wind impacting readings.  Integrated standard and custom high-pressure cylinder manifolds provide precise control over gas flow, enabling flexible configurations tailored to specific plant requirements. 

CTR's integrated solutions deliver reliable, repeatable performance across a wide variety of industrial and medical gas applications.  Whether you’re operating a standard plant or require a custom system, CTR’s configurable solutions are built to meet exact performance specifications while streamlining installation and minimizing footprint.

EXPLORE SOLUTIONS

Contact us today to speak with one of our fill plant equipment specialists at (803) 324-8101 or click to contact us below:

 

Learn More: CTR Solutions & Services Brochure: 

CTR - Cryogenic Experts - Engineered Solutions & Services - Brochure


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EXAMPLE PANELS & EQUIPMENT

ACE 5-GAS PANEL

The ACE 5-Gas Panel delivers automated high-accuracy PLC-controlled vent, vacuum, and fill sequencing for up to five gases—supporting industrial and medical applications with:

  • Consistent, repeatable fills
  • Over- and under-fill prevention
  • Scalable multi-gas productivity
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1 - ACE 5-Gas Control Panel

ACE DUPLEX SINGLE GAS PANEL

Designed for continuous single-gas operations, the ACE Duplex Single Gas Panel provides automated changeover and PLC-controlled filling to maintain throughput, improve accuracy and efficiency through:

  • Redundant fill capability
  • Precise pressure control
  • Reduced downtime during cylinder filling
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2 - ACE - Duplex - Single Gas Panel for High Pressure Gas Cylinder Filling_2

ACE CO2/N2O DUPLEX MIX PANEL

Purpose-built for blended gas cylinder filling, the ACE CO₂ / N₂O Duplex Mix Panel combines automated PLC control with duplex operation to deliver reliable mixture accuracy and uninterrupted production via:

  • Automated vent, vacuum, and fill cycles
  • Consistent blend ratios
  • High-reliability duplex performance
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3 - ACE CO2 - N2O Duplex Mix Panel - for High Pressure Gas Cylinder Mixing & Filling_2

MANUAL MULTI-GAS DUPLEX CONTROL PANEL

Engineered specifically for high-throughput cylinder filling, our CO2 waterbath vaporizers boast high stored thermal energy and advanced thermal control for:

  • Faster fills
  • Superior temperature stability
  • Industrial-grade durabilty
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Manual Multi Gas Duplex Control Panel for Pressure Cylinder Filling

CO2 WATERBATH VAPORIZER

Engineered specifically for high-throughput cylinder filling, our CO2 waterbath vaporizers boast high stored thermal energy and advanced thermal control for:

  • Faster fills
  • Superior temperature stability
  • Industrial-grade durabilty
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CO2 Waterbath Vaporizer_Working

LINEAR OPUS

The Linear Opus manifold simplifies medical gas cylinder filling by aligning cylinders directly to the manifold—eliminating pigtails—and enhancing safety and efficiency through:

  • Individual cylinder base cups
  • Linear multi-cylinder layout
  • Minimized handling risk
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Linear Opus - Manifold_CLEAR_FINAL

ORBUS LIFT

The Orbus Lift manifold enhances industrial and medical gas cylinder filling with adjustable height and rotation features for ergonomic, safe, and efficient operation through:

  • Pneumatic height adjustment & 360° rotation
  • 180° stops to prevent winding
  • Flexible fill options on/off pallets
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Orbus Lift Clear_for WHITE backgrounds

LIFT-4-FILL

The Lift‑4‑Fill system provides fully automated liquid cylinder filling with PLC control for safe, accurate, and efficient operation, enabling faster production and legal-for-trade compliance through:

  • Fail-safe automated fill sequencing
  • Multi-cylinder simultaneous operation
  • Precise legal-for-trade volume control
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Lift-4-fill Cylinder Filling


CYLINDER FILLING EXPERTISE